| Production Line Basics |
Total Length of Welding Line |
60-80 |
m |
Entire car body welding process flow |
| Production Line Basics |
Number of Workstations |
8-12 |
Station(s) |
Distributed in loading, welding, inspection sections |
| Production Line Basics |
Cycle Time |
120-180 |
s/Unit |
Single car body welding completion time |
| Production Line Basics |
Annual Production Capacity |
30,000-50,000 |
Unit/Year |
Based on single-shift 8-hour working system |
| Welding Equipment |
Type of Welding Robot |
6-axis articulated robot |
Set(s) |
Main welding operations for car body frames |
| Welding Equipment |
Number of Welding Robots |
10-15 |
Unit(s) |
Covering key welding points (chassis, roof) |
| Welding Equipment |
Welding Current Range |
80-500 |
A |
Adapt to different thicknesses of car body steel plates |
| Welding Equipment |
Welding Voltage Range |
15-40 |
V |
Matched with welding current for stable arc |
| Automation System |
Control System Type |
PLC + HMI |
Set(s) |
Overall production line operation control |
| Automation System |
Conveyor Speed |
0.5-2.0 |
m/min |
Adjustable according to production rhythm |
| Automation System |
Positioning Accuracy |
±0.1 |
mm |
Ensure welding joint alignment precision |
| Safety & Environment |
Safety Protection Level |
IP54 |
– |
Protect equipment from dust and water splashes |
| Safety & Environment |
Noise Level |
≤75 |
dB(A) |
Meet industrial workshop noise standards |
| Safety & Environment |
Working Temperature Range |
-5 to 40 |
℃ |
Adapt to common factory environment temperatures |
| Power Requirements |
Rated Voltage |
380 (Three-phase) / 220 (Single-phase) |
V |
Match different equipment power demands |
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